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 Hey Brent. Keep thinking, dreamers are good. 
Still, you're beating a dead horse. I can see where the welded ring thing 
may be cheaper/easier on a big square door for a hyperbaric chamber but for a 
round sub hatch.....the $300 machinist's bill was a no brainer. 
Another note about the hatch groove as mentioned by Hugh, the bottom of the 
groove needs a little radius there so that when the pressure gets really high 
and the "O" ring is deformed into a slightly rectangular shape, a sharp corner 
at the groove bottom will damage the "O" ring. I got this from the salesman at 
Parker when I was getting all the info to do my hatch. 
The surface of the groove and matching land needs to be as smooth as 
possible too. The Parker book has a LOT of good info there. Well worth a 
read.   
On the "purchase" of the "O" ring......I was directed to an authorized 
dealer and ended up paying $75 for 2 "O" rings. They really wanted me to buy 200 
of them. Much better to get them from Mcmaster-Carr. 
I will possibly get a dove tail added to the groove later and get new "O" 
rigs just slightly smaller so they stretch into place. As several guys have 
said, there's a "stretch" factor to be considered and a "squeeze" factor too. 
All that info is in the Parker book. Frank D.  
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