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 Hi Hugh. Yes, the foam will be carved out after the fiberglass fairing is 
done. The mold will have ''release'' applied to it, so just chunking out the 
center part should make it easy to get the foam out. Any little bits that get 
stuck can be melted with acetone and flushed out ( like the tip of the fin 
)  with water in my hi-pressure washer. 
The main ballast tanks will be made out of stainless sheet metal. Probably 
12 or 14  gage. With internal baffles and stiffeners, they should take a 
little pressure but not much. Maybe 10 psi or so. Any more and they would 
expand/warp out of shape. At that thickness, with the steel structure and 
fiberglass fairings, I hope to survive a minor collision, Might lose some of the 
body, but the tanks will dent pretty good before they puncture. 
The air inlet/outlet will be just one tube for each tank, I"m using a 1 
inch tube/valve, while the bottom will be open to the water through a 3 
inch hole. It was suggested I put a short length of tube on the bottom hole as 
well, to keep the water from sloshing into the tank and that made sense to 
me. 
The valves will be inside the sub, so the air must pass through the sub to 
fill or empty the tanks.  
I will be installing a hard tank inside too, but don't know yet how big. 
That depends on how much room I have, how much variation in buoyancy I need, and 
how much extra lead I can pack inside.  
When you say ''relief'' valve, are you meaning relief for your main/soft 
ballast tanks? I don't think anyone is doing that, but I'm always open to new 
ideas. Do you have any pictures? There's so many subs being built now, Hell, We 
could have our own Navy! Good to hear from you, Frank 
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