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 Hi Jon & Brian, 
There are some pretty big cast tubes that are done 
as a standard line 
that I've seen advertised by Chinese manufacturers. 
Might be an inexpensive way of doing 
the conning tower in the future 
I came across this supplier that advertises 
500mm diameter & up to 40mm thick  
However the advert is a bit confusing. 
4" is a huge thickness. I could imagine forming it 
would be fun- days in the oven. They'd have to cut the 
angles of the mating surfaces first wouldn't they, 
then clamp & glue it round a form wich they could remove  
some how. 
Brian you might be able to control your boat from 
up in the conning tower. Pay a student to interface a  
remote play station controller with your motor 
controls. There is heaps on the net showing how it's done & 
ready made circuit boards to help with 
this. 
Alan 
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