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 Scott, 
Pick up a 
copy of the Handbook of Acrylics by Jerry Stachiw.  You can order it 
anywhere, including http://www.psubs.org/store/books/stachiw.html.  
It has all the info you need to safely design and manufacture your 
viewports. 
Annealing is 
part of the process to create a viewport that is being built to ASME 
standards.  When you (or port plastics) machine acrylic (ie, cut it into a 
circle, buff, polish, etc) the acylic incurs forces that need to be relieved by 
annealing, or heating slowly at a controlled rate to a prescribed temperature, 
holding at that temperature for a certain time period, and then slowly reducing 
the temperature at a controlled rate. 
All this 
information is in Stachiw's book.  It's not rocket science, but there are 
numerous variables that have to be considered and it would just take too long to 
go over them all in email.  In my opinion, Stachiw's book, ABS docs, and 
ASME docs are prerequisites for submersible construction.  
 
Frank, 325 
degrees is too high for annealing and is used for forming (bending, twisting, 
etc).  Various temperatures can be used, and the lower the temperature the 
longer the annealing time required, but 230F is the max temp for 
annealing.   
Vance, I'm 
quite sure the price quoted to Scott does not include annealing.  It's not 
clear that the company even provides that service.  However, they may have 
pre-shrunk material that meets the MIL spec included in an earlier email.  
Of course, annealing will still be required.  I will be calling the company 
rep later this afternoon and finding out all these details. 
Jon 
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