| 
 Make sure you use water as the pressure fluid... don't 
presume that a scale model is going to react the same... extruded vs continuous 
cast vs cell cast, age, previous chemical exposure, etc... soooo many 
variables!  Be berry careful about your assumptions... often it's what you 
don't know or don't test that bites you in the end.  What's the saying... a 
little bit of knowledge is a dangerous thing. Tis so true.... there are so many 
crackpot 'scientists' that are convinced of faulty conclusions based on small 
bits of test data.  Don't be deluded into thinking that just because one 
quickly build scaled window design didn't break at some short pressure test 
doesn't mean that it's going to be 'safe' for use. 
  
Testing is essential, but make sure the design of your 
tests covers all the bases. 
  
I'm feeling old and conservative tonite... :) 
  
Mark 
  
----- Original Message -----  
  
  
  Sent: Wednesday, August 22, 2007 10:52 
  PM 
  Subject: RE: [PSUBS-MAILIST] Aqua Jet 
  Cutting Acrylic 
  
 
  Wil,   Interesting Idea you have.  My friend Lou, that 
  manufactures stainless steel tanks, has a hydraulic pump that can go up to 
  1200 psi, which would be like 2694 fsw. We could build a special but small 
  stainless steel tank with a viewport in it and then fill it with hydraulic 
  fluid and test it to destruction, unless the viewport tested can with stand 
  more then 1200 psi. Of course we will need to take into account fatigue 
  cycles as well as different temperatures, as well as a few 
  other things. This type of set up can test different types of 
  polycarbonate viewports as well. I can take digital videos of each test and 
  share them with the group.
    
  Regards, Brent 
  Hartwig
  
  > Date: Wed, 22 Aug 2007 14:08:15 
  -0700 > From: clientes@tolimared.com > To: 
  personal_submersibles@psubs.org > Subject: Re: [PSUBS-MAILIST] Aqua Jet 
  Cutting Acrylic > > May i suggest a practical approach on 
  this... >  > The core of the problems seems to be that many of us 
  just want to use  > a simple acrylic disc piece that you can get in a 
  normal acrylic store  > - where they do decorative items more than 
  submarines - and use it as  > a viewport. The truth is when you get your 
  arcylic disk you do not  > know exactly what process it is trough or not 
  - it looks good - and  > you do not want to build a computerized heating 
  facility just to be in  > peace with the Professor or ABS you also do 
  not want to convert in  > acrylic scientific you just want to know what 
  is safe. >  > The question that arises is : IF they did NOT 
  anything right in the  > factory - (which is a remote or not so remote 
  posibility) what is the  > depth i can do with this - and still be on 
  safe side. Is it fine to do  > half of stachiew and ABS and forget about 
  all those complicated  > proeedings? - or should it be 1/3 ? > 
   > So i would suggest somebody who has a water yet and a hydraulic pump 
   > available cuts out a model series 1:2 from sheet material and tests 
  it  > to destruction in a simple mounting inside a hydraulics cylinder - 
   > with and without annealing...shrinking... >  > And 
  hopefully publishes this - of course no guarantee - on this forum. > 
   > What is of interest for us all is what is the DIFFERENCE - and a 
   > educated guess on that. >  >  > Cheers Wil > 
  (concretesubmarine.com) >  >  >  >  >  > 
  Quoting irox <irox@ix.netcom.com>: >  > > > > [I 
  have to admit I'm a little shy about posting to this thread given > > 
  some of the things people have said recently, but, here goes 
  anyway...] > > > > Other than Dr. Stachiw stating in his 
  book that all Acrylic viewports > > require annealing, there are some 
  other things I would consider when > > thinking about this 
  question. > > > > Cast Acrylic viewports require annealing. 
  I expect cast Acrylic to be > > closer to 'prefect' than any form of 
  cut Acrylic, but it still requires > > annealing. > 
  > > > Other than annealing, you are also required (by ABS[1]) to 
  preform > > a shrink cycle. The equipment and effort required for the 
  shrink > > cycle is pretty close to what you need for annealing, so 
  skipping > > the annealing process wouldn't save much anyway. > 
  > > > Ian. > > > > [1] - Yes, yes, I know, psub 
  builders are not required to conform to > > any ABS 
  standards... > > > > -----Original Message----- > 
  >> From: Brent Hartwig <brenthartwig@hotmail.com> > >> 
  Sent: Aug 22, 2007 10:49 AM > >> To: 
  personal_submersibles@psubs.org > >> Subject: [PSUBS-MAILIST] Aqua 
  Jet Cutting Acrylic > >> > >> > >> > 
  >> Hello Joe, > >> > >> I agree with your 
  approach. I was pursuing information to prove it  > >> or not, if 
  the information was to be had from the groups knowledge  > >> 
  base. I plan to anneal my aqua jet cut view ports, unless I get  > 
  >> good solid data otherwise. I was just interested in finding out if 
   > >> I had found a way to cut out one step out of the 
  process.Brent > >> > >> P.S. It looks like Frappr.com 
  is down for a bit. > >> > >>> From: 
  joeperkel@hotmail.com> To: personal_submersibles@psubs.org>  > 
  >>> Subject: RE: [PSUBS-MAILIST] Open Discussion's Allowed in PSUB's 
   > >>> Mailing List> Date: Wed, 22 Aug 2007 10:57:43 
  +0000> > Brent,> >  > >>> Something like the 
  acrylics issue, my approach is to consider all  > >>> ideas 
  > "suspect" until proven otherwise.> > If there is no  > 
  >>> reference to the "non-annealing" of water jet cut acrylics in 
  > a  > >>> highly specialized and expert Stachiw type 
  reference, then it is  > >>> best to > "assume" it to be a 
  required process based upon the  > >>> previously existing > 
  processes.> > Joe> > > > > > > > 
  > > > 
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