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Re: [PSUBS-MAILIST] Interest in your project



Hi cliff,

Just wondering what exactly you were using as the environmentally friendly coolant, as I am designing a similar system but was going to use an oil based coolant instead. I would much prefer a safer alternative in case of any leaks :)

Great job on the sub!

Thanks,
--Chris Burchett--

Cliff Redus wrote:
Brady,

No gear box, this is a high speed impeller and drive train. Top rpm will be around 5000 rpm. The shaft seal, as a consequence, had to be rated for high speed. I am using a double mechanical seal with the barrier fluid being a environmentally friendly coolant. This coolant is passed through a small shell and tube heat exchanger that that uses high pressure water from the jet pump to force the water through the heat exchanger and then vent to ambient. The plate HP on the motor is 13 HP but for intermittent service, the the motor will put out over 40 break hp. The high voltage/high current wiring for the motor / controller is circuit protected at 400 amps to handle this loading.
Cheers!
Great works are performed not by strength but by perseverance.
Samuel Johnson


----- Original Message ----
From: Brady Burkhart <braydeebee@yahoo.com>
To: personal_submersibles@psubs.org
Sent: Friday, July 13, 2007 11:03:23 PM
Subject: Re: [PSUBS-MAILIST] Interest in your project

Yo Cliff!
That's a nice looking project you have there. I was wonderingf if your 13 H.P. motor is running thru a gear box, and how many rpm do you expect out of the pump at full speed? Cheers! Brady

*/Cliff Redus <cliffordredus@sbcglobal.net>/* wrote:

    Norm,

    To see  fabrication pics for my boat, the R300, go to the frappr
    link and hit more Cliff Redus' photos.

    http://www.frappr.com/?a=viewphoto&id=2664457&pid=4280217&myphotos=1
    <http://www.frappr.com/?a=viewphoto&id=2664457&pid=4280217&myphotos=1>
    The initial fabrication of the boat is complete and I have started a
    series of commissioning test. She has been in the water for the
    initial tea bag test. For the last 6 months I have been building a
    house with me son so have not done any further work on the boat.  I
    hope to be back on the test program after my son and family have
    moved into their new house.  Initial test confirmed basic buoyancy
    states and hull/hatch integrity and identified a bad solenoid valve.


    The goal of this project was to design a one-man submersible,
    designated R300, following ABS regulations as much as possible( but
    not to the point of classing) that would be streamlined to reduce
    drag and entanglements and have adequate power for maneuverability
    using control surfaces.  In other words, an underwater jet ski.  I
    have four years invested to this point, two in design and two in
fabrication.
    Fiberglass Reinforced Plastic, over syntactic foam, is used for the
    hydrodynamic shell that covers the pressure hull. There are two
    ballast tank systems, main and variable, which are soft and hard
    respectively. The main ballast tank, comprising tanks forward and
    aft, are located at the longitudinal center of gravity of the boat.
    Likewise, the Variable Ballast Tank is also located at the
    longitudinal center of gravity.  Both the MBT and the VBT are blown
    with air from four Catalina S-19 scuba tanks, regulated down to 25
    psi above ambient water pressure.  Longitudinal trim is achieved by
    hydraulically articulating a sliding lead trim weight. A 120 VDC
    hydraulic power unit supplies high-pressure hydraulic fluid to power
    hydraulic cylinders on control surfaces and the hydraulic motor that
    articulates the trim weight. Boat systems are integrated and
    controlled through an on board Programmable Logic Controller with a
    touch screen operator interface. The propulsion system utilizes an
    axial jet-ski impellor. The jet-ski nozzle is used for pitch and yaw
    control while wing mounted ailerons are used to control roll.  A 13
    HP, DC series wound motor, connected to ten 12 VDC deep draft AGM
    marine batteries, is used to drive the jet-ski impellor. The motor
    is controlled with a MOSFET DC motor control unit. A drive shaft
    connects the drive motor to the jet pump.  A hull seal around the
    drive shaft is a cartridge type double mechanical seal with an
    glycol coolant acting as a barrier fluid between the seals.


    Specifications for the R300 are given below:

R-300 SPECIFICATIONS <!--[if !supportEmptyParas]--> <!--[endif]-->
    * 24 inch acrylic hemispherical view port * 13 hp DC motor * Jet
    Impellor * MOSFET DC motor controller * 120 VDC main battery system
    *24VDC Emergency battery system * Water Hard Variable ballast
    system  * Drop weight system *  Fly-By-Wire Control System * Air
    systems * Oxygen system * Carbon Dioxide scrubber * Touch Screen
    Operator Panel/Display * Carbon dioxide & Oxygen level monitors  *
    VHF Radio * Alarm and monitoring systems  * Mechanical and
    electronic depth meters * Electronic compass * Trim and heel
    indicators * External halogen lights * Fire Extinguisher * Onboard
    battery chargers  *
    <!--[if !supportEmptyParas]--> <!--[endif]-->
TECHNICAL DATA <!--[if !supportEmptyParas]--> <!--[endif]--> MAIN DIMENSIONS Length 19 ft
    Beam   6.5 ft
    Height  4.1 ft
    Draft    31 in
    Pressure Hull diameter             30 inches
    Pressure Hull material            ASTM A516 Grade 70
    Pressure Hull thickness            0.25 inches
    Dry weight (excluding payload and pilot)    4,214 lbs
    Operational depth    300 ft
    Payload capacity (including pilot)            232 lbs
    Drop weight             300 lbs
    Crew    1
    <!--[if !supportEmptyParas]--> <!--[endif]-->
PROPULSION & POWER SUPPLY <!--[if !supportEmptyParas]--> <!--[endif]-->
    Jet pump            Jet pump, axial flow, single stage
    DC motor            13 hp DC motor with MOSFET motor controller
    Main batteries             10 @100 Ah / 120VDC
    Emergency battery 2 @100 Ah / 24VDC
    Battery endurance             7 hrs (normal operation)
    Emergency battery endurance             72 hrs (hotel load only)
    <!--[if !supportEmptyParas]--> <!--[endif]-->
GAS SYSTEMS <!--[if !supportEmptyParas]--> <!--[endif]-->
    Main ballast - Soft      7.6  scf
    Variable ballast - Hard  1.8 scf
    Air       76 scf / 207 bar
    Oxygen             78 scf / 139 bar
    Oxygen endurance             7+72 hrs
    Reserve of Buoyancy            10.7%
    <!--[if !supportEmptyParas]--> <!--[endif]-->
PERFORMANCE <!--[if !supportEmptyParas]--> <!--[endif]-->
    Normal speed            7 knots (8 mph) for 8 hrs
    Max speed            20+ knots for 9 minutes
    Range   66 miles (normal operations)
<!--[if !supportEmptyParas]-->

    Cliff


    ----- Original Message ----
    From: Norman <nparmley@suddenlink.net>
    To: personal_submersibles@psubs.org
    Sent: Wednesday, July 11, 2007 11:18:51 PM
    Subject: [PSUBS-MAILIST] Interest in your project

    Cliff Redus:

    Hi,
    Cliff can I get more info on your project.  It looks vry interesting.

    Norm Parmley




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