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 Hi Doug. 
Your below post made me think of something. I wonder if anyone has ever 
used a similiar molding process to cast an entire sub. Imagine if someone used 
foam to create the hull thickness and any 
exterior and interior parts they wanted casted along with the hull. Then 
they could fill the interior with sand and coat the outside with the same sand. 
Then the whole thing gets cooked underground 
to allow the now molten foam to run out before the metal is poured in. Then 
after the mold cooled you would have to remove the sand from the subs hull 
interior. 
I'm sure I have not stated this procedure technically correct, but you get 
the idea. Like the discussions on concrete subs we've had here 
before, this would allow hull penetrations, reinforcement rings, and other 
things like hatch covers to be cast with, or next to the 
sub. I've made a few underground sand ovens for cooking pigs in the ground 
Hawaiian style and was 
wondering if someone made a mold and then buried it underground so you 
could heat it underground like the Hawaiian Umu sand oven, if this idea is 
possible. One nice thing would be there would be no 
weld joints to ever fail and you wouldn't take as much time in 
construction and welding your sub, and you could have thicker portions of hull 
material in different spots with ease. I wonder if a guy could actually 
dig up his backyard and build a small to moderate size 1 atm sub hull this 
way. They used to cast cannons, which are a cylinder, why not a sub hull? Just a 
concept idea I came up with.  
An even easier idea might be to take a propane tank and encase it with 
special concrete and make a concrete sub really cheaply compared to a steel one. 
I like the whole molding, casting, pouring, your sub idea, 
what a time and materials saver. Every day I look out back on my acreage 
and see my two B52 wing tanks and think that if I don't wind up making a pontoon 
boat out of them how interesting it would be to encase them 
in concrete and make them 1 atm two person subs. 
Does anyone know of any information, web sites, etc that might explain 
about making a mold out of sand and pouring your own metal sub as well as info 
on concrete subs? I remember seeing someone here was building a concrete 
sub. 
Bill Akins. 
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