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 Isn't having your motor and battery in the same air 
comp loop an invitation for a hydrogen gas explosion?  
  
   
Hi Vance. 
  
You asked..."Speaking of which, how are you 
protecting the penetrations and electrical system?" 
  
I plan to use thru the hull stainless steel 
waterproof fittings for the penetrations. Flexible tubing for the wires with 
waterproof connections at the ends, and fuses as you suggested. 
  
You also asked..."It seems to me that the 
equalization process is more trouble than it is worth for the pod, which ought 
to be strong enough to dive where you expect to dive" 
  
Since I am going to equalize the motor with air, 
and since the motor is connected to the battery pod via the tubing holding the 
cables, I am really not going to any extra trouble to 
equalize the pod. I know the strong pvc could take 
the depths I plan to dive at but it doesn't hurt to equalize the pod also. It 
would actually be hard to NOT equalize the pod when my 
equalized motor has wiring going to the pod and 
even if I tried to block off any air from the motor from getting into the pod it 
would seep thru the wires themselves. So equalizing the motor 
also pretty much automatically equalizes the 
battery pod in my case. As always I appreciate your's and everyone else input 
and advice. Putting our heads together always helps us brainstorm 
and 
think things thru. I truly appreciate all your 
helpful posts along with everyone elses here. 
  
Kindest Regards, 
Bill Akins. 
  
  
  ----- Original Message -----  
  
  
  Sent: Tuesday, January 25, 2005 11:06 
  AM 
  Subject: Re: [PSUBS-MAILIST] Wetsub 
  carrier water transport systems 
  
  Launch and 
  Retrieval Platform--they were (are?) towed aluminum catamaran rafts with 
  grating decks and big ballast systems. Two divers piloted it, with the sub on 
  deck. Take the LRP down to 60 feet or so, release the sub, surface. To go 
  home, repeat in reverse. Sort of like what you have in mind, only they did the 
  sub transfer underwater, where there was no wave action. Mucho important when 
  you are trying to mate 5 tons of submarine to 5 tons of raft. Banging be a bad 
  thing, I can assure you. 
  Green gas beeze chlorine, yes. Pretty tough 
  on the fire fighters, who were hoping like hell that the hydrogen we couldn't 
  see was going to be nice and vent out of there without spitting Trojan 
  batteries as projectiles. I've seen a pod go like that (in the shop at Perry) 
  and brother, let me tell you, it ain't a pretty sight. 
  Leak detectors 
  are very simple in theory. It's just a little DC open-circuit deal that closes 
  when shorted by water in the bilges or wherever and lights the light. Take a 
  little block of PVC, attach two stiff wires a quarter inch or so apart, then 
  glue or screw it on the inside pod bottom so the wires just clear the surface 
  (1/8" to 1/4"). Then run a pair of wires from it, through the pressure vessel 
  wall, and out to your cockpit. Make a little cannister of PVC or acrylic or 
  something, as this is a wet sub, so things will stay dry. Inside, power it 
  through switches with a couple of 9-volt batteries to LEDs or something, and a 
  buzzer. Don't use the sub's main power system, as you want to know about a 
  leak whether you are powered up or not. Keep it totally isolated and 
  independant. Goop everything down so errant splashes and condensation won't 
  cause any problems, and you're in business. Total cost, with batteries, $17.36 
  or thereabouts. (Okay, I'm guessing. It might go 20 bucks). 
  Speaking 
  of which, how are you protecting the penetrations and electrical system? If 
  you do have a leak, and a major short, straight cables will toast a hole in 
  whatever is handy and blow you out of the water. A simple solution is to build 
  in-line fuses. Size them to maximum draw for the system and cable, then cast 
  them into PVC tubes using 3M goop or something non-flammable. A major short, 
  such as you might expect with seawater intrustion, will pop the fuses and 
  reduce your problem to the pod itself. We may all bow our heads now and pray 
  that it never happens, but should it come about, at least you'd know what to 
  run FROM! 
  As for vents, I'd use SS fittings, maybe a 1/4" going in, 
  and a 3/8" or 1/2" going out. Put bulkhead shutoffs near or directly into the 
  pod, and valves up high. Hook a regulator to a gas supply, attach it to the 
  goes-in valve, start a slow flow (just a little air action will do it) and you 
  have your vent system. If you plumb it high on the boat, then you could charge 
  in the water, no problem. Also, have the input line and output lines on 
  opposite ends of the pod. You could do it with both fittings in one 
  penetration, just run tubing from the input line (inside the pod) to the 
  front. 
  Compensation is another deal. If you were talking about oil, I 
  could probably help, but I've never used air to do it. It seems to me that the 
  equalization process is more trouble than it is worth for the pod, which ought 
  to be strong enough to dive where you expect to dive. Psubs has some really 
  creative guys who have experience with this, so I'm betting someone will help 
  you out. 
  If air compensation causes you problems, then you might want 
  to consider modifying the motor housing to improve its capabilities. That will 
  take some machine work. You'd want to cut a proper O-ring groove in the 
  sections, and root out enough metal around the prop shaft to allow a pump seal 
  of appropriate size to be installed. It isn't all that complicated a process, 
  and Dan H. has a whole machine shop up there in Pennsylvania with about four 
  feet of snow in the parking lot. Send it to him. He hasn't got anything else 
  to do, anyway-----Right, Dan? 
  I'm looking forward to seeing this 
  critter. Couldn't find you on the moki pages, so maybe they haven't posted it 
  yet. I'll keep an eye out. At present, I've got half a dozen Spanish speaking 
  roofers banging away at my new shingles, so that's keeping me busy. 
  
  Best Regards,  Vance   
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