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Re: [PSUBS-MAILIST] thru hull stress



Thanks Dan !
----- Original Message -----
From: Dan H.
Sent: Wednesday, March 17, 2004 9:04 PM
Subject: Re: [PSUBS-MAILIST] thru hull stress

Brian,
 
You can contact "Parker" and request a copy of their O-ring book or maybe find something on line.  They're are many manufactures of O-rings and any one of them should be able to supply you with a book of standard sizes and tolerances.  Parker makes all types of packing and seals.  They might not be to anxious to send out a book to a guy for one time use but they do have some good literature.
 
You don't need ten thousandths clearance between the shaft and through hull.  As long as the shaft moves freely it's not to tight.  The greater the pressure your trying to seal, the closer tolerance though.  In 3000 psi hydraulic applications, you wouldn't want more then a thousandth or two clearance or the ring will extrude.  At 300 feet depth all you have is 150 psi so you can have up to maybe ten thousandths clearance but it's not required.  I would keep clearance down to a thousandth or two no matter the pressure.
 
If you pick a standard fraction of and inch shaft size you will find an O-ring to fit.  An O-ring guide will give you the groove size and help you pick a ring.  Most guides are divided into static and dynamic applications.  You want dynamic, of course.
 
Don't make the thruhull to short.  It's a good idea to make it long enough so the shaft won't bind if it has any side loading.  I would make the through hull's length about four times the shaft diameter and more if I had room.  Designing in two O-rings on each through hull is a good idea also, since it's a sub.
 
Your correct in not creating a situation where the O-ring gets cut when inserting the shaft.  All you need to do is deburr the ends of the hold a little.  Scrape the corners and touch it a little with sand paper while it's in the lathe and that's it.  If your O-ring is to be installed in the thruhull, just round the edge of the shaft end your going to insert. 
 
I use an old O-ring guide I've had for years and used it quite regular.  If you can't find what you need, let me know and I'll either copy you the part you need of look around more for a source. 
 
Regards,
Dan H.
 
----- Original Message -----
From: Brian Cox
Sent: Wednesday, March 17, 2004 8:56 PM
Subject: Re: [PSUBS-MAILIST] thru hull stress

OK , I think I'm on the right track now.   Machinery's Handbook,      fits and O rings   all the info is right there I just have to read it  dah   sorry for the ranting
 
Brian
----- Original Message -----
From: Brian Cox
Sent: Wednesday, March 17, 2004 8:12 AM
Subject: [PSUBS-MAILIST] thru hull stress

OK, I'm having a thru hull stress out.
 
       I've learned so much in the past year I've been with this group and I would like to thank everybody.  This is an incredible group  of people.  The core group who started this forum along with everybody else have really enriched my life measurably!!   Just wanted to make sure I said that if I haven't said it before.   I've learned to operate the lathe and mill along with many other skills of measuring and so forth.  And as an added benefit as well is that I have the  whole new area of machining to talk to my Father about.  He was/is a hydraulics engineer, we have always talked tech but now there is an added dimension to it.  
 
  I'm still  learning however,  it's amazing to me how when you jump into something how you encounter the problems head on,  something your not going to get working on Auto Cad!!   I am still not entirely clear on this thru hull assembly that I'm trying to do.  I machined this part but now it is becoming apparent that I should have first obtained a standard "O" ring and made the shaft based on the size of the "O" ring that is off the shelf so I'm not fighting correct tolerance problems.  The other thing I'm in a quandery about is the fact that the "O" ring needs about 10 thousanths space between the shaft and the hole.  It seems to me that this is going to create a bit of slop when turning the valve handle once the thru hull is in place, hence the need for a concentric larger diameter shaft with closer tolerance that does not have an "o" ring. or maybe reduce that diameter just near the "o" ring.  Also the fitting or female part where the shaft goes into needs to have a rounded or tapered hole so the "o" ring does not tear when being inserted into the hole.  And I'm not sure how long I should make the part, how much it should protrude on each side of the 1/4" hull.        Anyone have some thoughts on some of my quanderies?
 
What I might do is proceed with what I think is right and then put up a picture of what I've got and get some reaction from the group.  Thanks all !!
 
Brian "stress-out" Cox