[PSUBS-MAILIST] Gamma bow dome
Alec Smyth via Personal_Submersibles
personal_submersibles at psubs.org
Fri Feb 27 11:34:35 EST 2015
Yes, that drawing is exactly what I was trying to describe.
On Fri, Feb 27, 2015 at 10:49 AM, James Frankland via Personal_Submersibles
<personal_submersibles at psubs.org> wrote:
> It took me about 5 mins to do the drawing on MS paint!
>
> I think you mean something like Stachiw's book, page 524 fig 11.76.
> Bottom drawing. Probably will work just as well. No machining required!
>
> On 27 February 2015 at 15:35, Alec Smyth via Personal_Submersibles <
> personal_submersibles at psubs.org> wrote:
>
>> Thanks, you went to some trouble making that drawing, but it certainly
>> added clarity. In my case the outside wall of the acrylic is completely
>> square and there's virtually no gap at all between seat and window, its
>> literally a few thousandths. I could machine the seat to take an O-ring
>> groove, as you did with the retaining ring. However, PVHO 2-2.11.1 says "As
>> primary seals for standard window geometries shown in Figs. 2-2.1 through
>> 2-2.4, a soft elastomer compressed between the high pressure face of the
>> window and retainer ring will be acceptable. The soft elastomeric seal may
>> take the form of a flat gasket, or a seal ring with O, U, or X cross
>> section."
>>
>> Given its so easy to cut out a circular flat gasket, I think I'll try
>> that first and see how it goes. If there are nuisance leaks, I could
>> upgrade to an O ring by machining the appropriate groove, but I'll try the
>> lazy approach first. These bolt-on window seats are nice in that they allow
>> for later modification.
>>
>>
>> Best,
>>
>> Alec
>>
>>
>>
>> On Fri, Feb 27, 2015 at 9:56 AM, James Frankland via
>> Personal_Submersibles <personal_submersibles at psubs.org> wrote:
>>
>>> Hi Alec,
>>>
>>> The epdm gasket was really just to relieve stress on the seat of the
>>> dome. This was with advice from the guy who built the Canary island subs
>>> who came to visit me. Although of course it should provide sealing at
>>> higher pressure.
>>>
>>> Emile made the dome and mounting ring and suggested I would need another
>>> seal for low pressure. So, I made the low pressure seal an O ring sitting
>>> in a machined groove in the retaining ring.
>>>
>>> See hastily drawn picture.
>>>
>>> The gap where the O ring sits is nowhere near as severe as it looks in
>>> the picture, which is of course not to scale or anything. I would love to
>>> say it was carefully engineered, but im afraid I just winged it a bit. To
>>> start with the O ring groove was just a chamfer. This didn't work as I
>>> couldn't get the O ring to stay in. Then I machined it for a very small O
>>> ring. Couldn't get it in. Eventually, I got a groove and O ring
>>> combination that seemed to work. There is lots of silicone grease on all
>>> surfaces as well. It doesn't leak.
>>>
>>> Regards
>>> James
>>>
>>>
>>>
>>>
>>>
>>>
>>>
>>>
>>>
>>> On 27 February 2015 at 14:05, Alec Smyth via Personal_Submersibles <
>>> personal_submersibles at psubs.org> wrote:
>>>
>>>> Hi James,
>>>>
>>>> That's some good looking hardware! Just a question if I may. Do you
>>>> have just the gasket for making a seal, or is there an O-ring as well?
>>>>
>>>> My project sub has a bow dome seated in an aluminum ring. Currently the
>>>> window is just sitting on a gasket with no O-ring, but I'm wondering
>>>> whether to switch to an O ring. The window seat is 90 degrees square, so
>>>> one possibility would be to chamfer the edge of the acrylic and put an O
>>>> ring in the angle. That is what I did on Snoopy's hatch dome, it worked
>>>> well and is a solution that doesn't require any changes to the seat. The
>>>> other option is to put an O ring at the top of the acrylic and squeeze it
>>>> with the retaining ring, but that would mean machining a chamfer into the
>>>> seat, and would require machinery larger than what I have here. Or of
>>>> course I could do nothing and see if it seals well with just an EPDM gasket.
>>>>
>>>>
>>>> Thanks,
>>>>
>>>> Alec
>>>>
>>>> On Fri, Feb 27, 2015 at 8:40 AM, James Frankland via
>>>> Personal_Submersibles <personal_submersibles at psubs.org> wrote:
>>>>
>>>>> Hi Hank.
>>>>>
>>>>> Yes, agreed, my dome does sit on a gasket. The actual edge of the
>>>>> acrylic itself sits on a 1mm epdm gasket that sits onto the aluminium
>>>>> ring. That ring bolts to the main reinforcing ring and has an o ring like
>>>>> you say. Maybe this does give it a little bit of leeway.
>>>>>
>>>>> My dome is off at the moment, so I will have a look at the weekend and
>>>>> see if I can see any distortion on the reinforcing ring. Im pretty sure
>>>>> there is none, or none that is detectable by the naked eye\straight ruler.
>>>>> The alu ring seems to fis to it perfectly.
>>>>>
>>>>> I suppose the best option is like you say, get it machined after
>>>>> welding. You wont have to worry at all then.
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>>>> On 27 February 2015 at 13:23, hank pronk via Personal_Submersibles <
>>>>> personal_submersibles at psubs.org> wrote:
>>>>>
>>>>>>
>>>>>> James,
>>>>>> I am just assuming it needs to be perfect ? and I can not imagine
>>>>>> that it will not warp at least a small amount. I am not experienced with
>>>>>> how such heavy material will react. Your dome sits on a gasket witch may
>>>>>> give you some forgiveness. Maybe Emile can comment having done this also.
>>>>>> Hank--------------------------------------------
>>>>>> On Fri, 2/27/15, James Frankland via Personal_Submersibles <
>>>>>> personal_submersibles at psubs.org> wrote:
>>>>>>
>>>>>> Subject: Re: [PSUBS-MAILIST] Gamma bow dome
>>>>>> To: "Personal Submersibles General Discussion" <
>>>>>> personal_submersibles at psubs.org>
>>>>>> Received: Friday, February 27, 2015, 7:28 AM
>>>>>>
>>>>>> Do
>>>>>> you need to go to all that trouble? When I did mine, the
>>>>>> reinforcing ring was milled flat on the seating surface and
>>>>>> I just pre-heated it and welded it in. It was so big I
>>>>>> don't think there was any distortion and it doesn't
>>>>>> leak. Just thinking of saving you
>>>>>> what sounds like an expensive job.
>>>>>> On 27 February 2015 at
>>>>>> 11:45, hank pronk via Personal_Submersibles <
>>>>>> personal_submersibles at psubs.org>
>>>>>> wrote:
>>>>>> James,
>>>>>>
>>>>>> I am amazed at the equipment some of the big shops have. A
>>>>>> vertical mill is probably the way to go. I am checking out
>>>>>> another option also. There are machines made to machine
>>>>>> pipe flanges that clamp on and are portable. There is a
>>>>>> company in Calgary that specializes in this. I am just not
>>>>>> sure yet what the accuracy is yet. It is nice that I live
>>>>>> only 3 hr from a big oil town that caters to the oil
>>>>>> industry. You can tell that oil is low, and the shops are
>>>>>> slower. I ordered the ring on a Friday and it was ready
>>>>>> Monday.
>>>>>>
>>>>>> Hank --------------------------------------------
>>>>>>
>>>>>> On Fri, 2/27/15, James Frankland via Personal_Submersibles
>>>>>> <personal_submersibles at psubs.org>
>>>>>> wrote:
>>>>>>
>>>>>>
>>>>>>
>>>>>> Subject: Re: [PSUBS-MAILIST] Gamma bow dome
>>>>>>
>>>>>> To: "Personal Submersibles General Discussion"
>>>>>> <personal_submersibles at psubs.org>
>>>>>>
>>>>>> Received: Friday, February 27, 2015, 4:08 AM
>>>>>>
>>>>>>
>>>>>>
>>>>>> Hi hank,Sounds like
>>>>>>
>>>>>> it will be a good
>>>>>> modification. How are they going to
>>>>>>
>>>>>> machine the ring? Some sort of vertical
>>>>>>
>>>>>> mill?RegardsJames
>>>>>>
>>>>>>
>>>>>>
>>>>>> On Friday, 27 February 2015, hank pronk via
>>>>>>
>>>>>> Personal_Submersibles <personal_submersibles at psubs.org>
>>>>>>
>>>>>> wrote:
>>>>>>
>>>>>> Today I
>>>>>>
>>>>>> officially took the plunge and removed the forward
>>>>>> ballast
>>>>>>
>>>>>> tank to install my new bow dome. After much agony I
>>>>>>
>>>>>> decided to make the change. I am not enjoying the sub
>>>>>>
>>>>>> because the forward window arrangement is not ideal for
>>>>>>
>>>>>> lakes with marginal visibility. I went to the big
>>>>>> city
>>>>>>
>>>>>> yesterday and picked up the reinforcing ring and should
>>>>>> have
>>>>>>
>>>>>> it fitted in a couple of days. I am bringing in a
>>>>>> pressure
>>>>>>
>>>>>> welder to weld the ring and then the sub is off to the
>>>>>> big
>>>>>>
>>>>>> city to machine the ring.
>>>>>>
>>>>>>
>>>>>>
>>>>>> Hank
>>>>>>
>>>>>>
>>>>>>
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>>>>>>
>>>>>>
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>>>>>
>>>>>
>>>>> _______________________________________________
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>>>>>
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>
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