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Re: [PSUBS-MAILIST] open source scrubber design



I agree, Rick, didn't mean to put it THAT low.  I'll also need to make sure it's designed so water isn't sucked into the fan from the line.  On the other hand I might just scrap the whole concept and start over in deference to better designs produced by others.  It wouldn't be the first time.
 
I plan to have all electrical components well protected from splashes and water intrusion.  To the extent practical I'd like to have some of them completely water proof.  If I can make the main instrument module completely sealed, I can disconnect the wiring harness and remove it from the sub entirely.  In the same manner I plan to have sealed circuit breaker boxes (2) that I can unplug from a harness and remove.
 
Cheers,
Jim
 
In a message dated 3/15/2011 12:26:59 P.M. Central Daylight Time, landnsea1@hawaiiantel.net writes:
Jim,
 
The first thing that comes to mind on having the fan low or anything else electric is damage from a wave entering either from a boat wake in lake diving or wave in ocean diving like which is all I will be doing. I plan on having most all my electric boards and connections on the top and behind me for that reason.
 
Rick

Sent: Tuesday, March 15, 2011 4:29 AM
Subject: Re: [PSUBS-MAILIST] open source scrubber design

Alec,
 
The comment about placing the fan near my feet was more about just getting the noise away from my head especially if the acoustics of the canopy turn out to be like a sound chamber.  I'm expecting that the inlet for the scrubber would be somewhere near my head.  I like the concept of having the fan downstream in the configuration to draw air through the scrubber(s) instead of pushing it through.  I also want to consider electrical interference with other instruments and components in placing the fan.
 
Since air exhaled during respiration contains moisture and the air in a sub is often humid to begin with, I'm hoping there would be some method of having the air as dry as possible prior to entering the scrubber, but I have no specific concept or design in mind for accomplishing that goal.
 
Depending on the temperature and moisture content of the air leaving the scrubber system, it might be useful to duct it toward viewports to prevent fogging.
 
I probably should drop out of discussions until after the April 15th tax deadline, so if you don't hear from me for a bit, that's why.  I'll catch up later.
 
Cheers,
Jim
 
In a message dated 3/15/2011 8:42:29 A.M. Central Daylight Time, Alec.Smyth@compuware.com writes:
From prior scrubber experiments, the agent gets soggy and drips. There would be condensation on the scrubber insides for sure. But water would still not run uphill, so if the fan is mounted at the highest point I don't see a need for a water trap. Your comment about putting the fan at your feet sounds like the fan might be under the scrubber. Is that correct? In this present configuration, the scrubber is a vertical cylinder (actually two concentric cylinders) with the fan on top, drawing air through the center. The bottom end of the cylinder can hold water.
 
BTW here's last night's update. My new computer fans didn't arrive yesterday but I poked around and found I had a squirrel cage fan on hand, just like the ones Cliff had referred to only a bit bigger. Cliff's references were 75mm by 75mm. The one I had was 120mm by 120mm, 23 cfm, 50db. I adapted it to the scrubber and tested with and without a Sofnolime load. BTW the scrubber capacity turned out to be a hair under 10 lbs of Sofnolime. I was very surprised by the result, compared to my earlier tests with computer fans. Cliff, in a word you were right! Although I was not measuring anything, seat-of-the-pants there is no noticeable decrease in airflow when the scrubber is loaded. The fan didn't even notice the resistance caused by drawing air through the Sofnolime, and was putting was putting out a gale. Probably too much so, I can't imagine I would need quite that much airflow. So last night I ordered a squirrel cage fan with about half the airflow for another test. The 50db noise level is tolerable but tiresome, and my goal is to find a fan that has sufficient airflow yet no more than what is needed, in order to minimize the noise.
 
To be continued...
 
 
Alec


From: owner-personal_submersibles@psubs.org [mailto:owner-personal_submersibles@psubs.org] On Behalf Of JimToddPsub@aol.com
Sent: Monday, March 14, 2011 7:59 PM
To: personal_submersibles@psubs.org
Subject: Re: [PSUBS-MAILIST] open source scrubber design

Alec,
 
I'm tending toward having the fans draw the air through the scrubbers rather than push it.  I think that might make it easier to design for even airflow through the material.  It also makes it easier for the fans to be located nearer my feet instead of near my head.
 
I would think the scrubbers could be subject to degradation from moisture intrusion or some other causes I'm not aware of, so I'm planning redundancy there, too.  The question I have is if it would be prudent/practical to install a filter/water trap upstream. Hopefully that could be done without significantly impeding airflow.  This brings up the related topic of humidity control in the sub in general.
 
Comments?
 
Thanks,
Jim
 
In a message dated 3/14/2011 4:53:04 P.M. Central Daylight Time, Alec.Smyth@compuware.com writes:
Excellent points gentlemen, thanks. I had initially mounted the fans to
blow into the center cylinder, but will now reverse them based on Sean's
suggestion. Note I say "fans" because I'm mounting two of them in
series, for redundancy, although only one would normally be used. The
scrubber itself has no moving parts, so I figure the fan is all that can
fail.

Cliff, I agree squirrel cage fans would be a better choice from a
performance perspective. However, I'm so tight on space that I'm at
least giving axial a try before discarding the idea. Also, Deep Worker
uses axial. Note I'm not shooting for 72 hours, and because Snoopy has
12V main propulsion, the whole boat runs off one big battery bank so
current draw should not be an issue. I'll have to see about the pressure
and noise. I've convinced my daughter to join me in Snoopy for some
hours, so we can make it a two person test. However, I am still awaiting
delivery of the fans, which should be here any day.

Jon, the photo you linked to looks functionally identical to the eBay
filters, except the end pieces are plastic while these are aluminum. The
thickness of scrubbing agent is about 2". The one I'm using is eBay item
#400187881680.

I'll report back post-test.


Alec


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From: owner-personal_submersibles@psubs.org
[mailto:owner-personal_submersibles@psubs.org] On Behalf Of Sean T.
Stevenson
Sent: Monday, March 14, 2011 4:01 PM
To: personal_submersibles@psubs.org
Subject: Re: [PSUBS-MAILIST] open source scrubber design

The scrubber is a radial flow design, with the flow direction from the
outer diameter to the inner one.  This makes most efficient use of the
scrubber material, as the flow area is greatest at the outer diameter
when the gas contains more CO2, and reduces as you approach the inner
tube, as CO2 is removed.  Also, the inlet flow area of the scrubber
(outer diameter x pi x
length) is huge in comparison to the minimum scrubber inlet diameter,
making the velocity (assuming even pressure distribution) almost nil
through the absorbent.  One thing to be wary of when comparing
submersible scrubbers to rebreather scrubbers, is that the gas flow
through the rebreather device is cyclic - there is a very small pressure
differential between the gas in the exhale counterlung and the gas in
the inhale counterlung, which leads to slow gas movement through the
scrubber - the "dwell time" of gas inside the scrubber is only
interrupted when the inhale counterlung collapses and gas must be drawn
through.  Submersibles, on the other hand, must use steady flow and so
the gas velocity through the material must be accounted for - of course,
you can make up for higher speeds with more passes, but the least noise
and power consumption solution is a slow flow through a large device.

-Sean


On Monday 14 March 2011 12:12:54 you wrote:
> Alec's test results will be very interesting to follow.  These
> canister units, if I understand the way Alec intends to use it, are a
> radial design.  One of the potential problems I see is that there is
> only 1-1.5 inches of material in the void between the canister walls
> which makes me question whether that will provide adequate "dwell
> time" for the CO2 to pass over the material and be absorbed
> efficiently.  It will also be interesting to hear from Alec how
> difficult the units are to pack with material.
>
> Alec, depending upon your results I would also look a modifying the
> can somewhat by adding a center tube, maybe 1 inch in diameter through

> the axial center of the can (like this
> http://www.flickr.com/photos/billreals/2966584447/ ).  Add sodasorb
> into the interior (and between the canister walls if you want) and
> feed the air flow through the center tube via a centrifugal fan.  This

> would allow more dwell time through more material.
>
> Jon



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