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RE: [PSUBS-MAILIST] Epoxy cast question



Regarding penetrators.   Is there any rule or guideline to determine the amount of distance between conductors in a penetrator with regard to voltage and current.   For example,  you could hardly have 1/16” (1.6mm) separation for 10,000 volts) and I have heard that some penetrators have failed with using ballasted lights when initializing the arc.  Also another consideration is that brass appears to be used instead of copper mostly and the current density of brass will be substantially less than for copper.  I vaguely  remember some figure like 2000 amps per square inch for copper.  If the cross section area is too low for higher currents in some motor application the temperature  could adversely affect the resin used.  I have not seen much on penetrator design but I think it is an issue which would gratefully receive some knowledge and guidelines from the more learned members of p-subs.  ABS and G/L have criteria for testing penetrators and what megger tests can be used and how much helium can be passed for leakage.  I am slowly compiling all your gems of wisdom into a mini Wikipedia for subbers.  So far I don’t have the penetrators section very well documented.  Up to 29 pages so far and happy to send it to someone if interested.  There is however an interesting catalogue available which classes penetrators into 3 different voltage services and shows commercially available penetrators and plugs.  Hugh

 

 

From: owner-personal_submersibles@psubs.org [mailto:owner-personal_submersibles@psubs.org] On Behalf Of Emile van Essen
Sent: 10 May 2009 08:26
To: personal_submersibles@psubs.org
Subject: RE: [PSUBS-MAILIST] Epoxy cast question

 

Thanks for the info’s!!

 

It is indeed small; about 1 “ diametric.

http://picasaweb.google.nl/submachine55/Kreideseesub#5278628917830184690  and

http://picasaweb.google.nl/submachine55/Kreideseesub#5333919163143993442  

I made already grooves  to have better adhesion. But I consider fine sandblasting.

 

Frank, Please send the drawing.

 

Regards, Emile

 

 


Van: owner-personal_submersibles@psubs.org [mailto:owner-personal_submersibles@psubs.org] Namens Cliff Redus
Verzonden: zaterdag 9 mei 2009 21:23
Aan: personal_submersibles@psubs.org
Onderwerp: Re: [PSUBS-MAILIST] Epoxy cast question

 

Emile

 

For small volumes of epoxy like for an electrical penetrator, just about any two part epoxy system will work as long as the surface roughness is adequate.  The problem comes when you want to cast larger volumes.  For large volumes, you have two issues of concern.  The first is getting the epoxy, which can have a high a viscosity, to flow into all the cavities.  The second issue has to do with the exothermic reaction.  For large volumes if the reaction rate is fast, the temperature gets very hot and the part can crack.  I was concerned with both these issues when I cast the two part epoxy that formed the binding agent for the syntactic foam for my boat.  My casting had 270 lbs (123 kg) of catalyzed resin which I cast in one piece.  To address these issues, I contacted a company that manufactured epoxy resins and catalyst.  Their guidance was to go with an epoxy resin/ catalysis system that had a low viscosity so that it could be easily poured and second go with a catalyst that generated a slow, low exothermic reaction.  The resin I used was Huntsman Araldite GY-9667 with the associated catalyst Huntsman Jeffamine D-230 Polyoxypropylenediamine.  These were mixed on a weight bases of 100% resin (Part A) to 29.46 % catalyst (part B).  The canalized resin had a viscosity of 375 cp at 77 F (part A 500 cp and part B 9 cp at 77 F.  The curse time was several days.  This system worked fine.  Not sure if you can get this epoxy system in Europe but you may be able to find something similiar.

 
Cliff

 

 


From: Emile van Essen <emile@airesearch.nl>
To: personal_submersibles@psubs.org
Sent: Saturday, May 9, 2009 8:56:50 AM
Subject: [PSUBS-MAILIST] Epoxy cast question

Hi,

 

I am about to cast epoxy in some self made el. Penetrators and a barrier in a thruster

 

First idea is to use normal aero modelling epoxy but when not okay I have a real problem to get it out the thruster.

 

Does someone have the knowledge or experience about kind of epoxy, adhesion to metals viscosity etc??

 

Thanks in advance!

 

Emile van Essen

Alkmaar, the Netherlands

 

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