Hi Don. I plan on diving usually max at 150 ft. but want to be able 
  to settle on the bottom at 5 or 6 hundred without getting crushed. The dive 
  location will be restricted to areas that don't exceed 600. This will 
  require some beefy stiffeners. 
  The saucer design was inspired by one of Jaques Cousteau subs. I don't 
  have a set of plans. 
  I have borrowed extensively from other's designs, adapting them as 
  necessary to fit my goals. There are quite a few saucer shaped hulls that have 
  been built. Some worked and some didn't. I used 3/8 inch steel tubs made of 
  AS516-70 steel because it's an accepted material with a long track record. If 
  I was starting from scratch I'd have used 1/2 inch.
  Although the shape is a little different, the systems are basically the 
  same as a K boat, which has a long track record of reliability. The stiffener 
  ribs are the biggest difference over a K boat. The work involved is quite 
  similar as well. I wanted to sit next to my passenger, which is how I settled 
  on the saucer shape. From my testing, it requires a little more power to move 
  with this shape, so I've made the fairings and ballast tanks as sleek as 
  possible to minimize that. I expect top speed to be around 4 knots, but will 
  seldom reach that. These little subs we're building don't go very fast or stay 
  down too long, because of the limited battery power. 
  If you're actually going to build one, ask lots of questions, get the 
  books and stuff from the psubs site. Take the time to learn what's do-able 
  with out spending 3 1/2 million, and then have lots of fun. To me, the design 
  part was the most fun, and took the longest. I built full size mock-ups of 
  different shapes, and once I decided on a saucer, I built scale models in 
  steel to test different aspects. Very time consuming, but well worth it.
  There's an archive section on the psubs site, and although it takes a 
  long time to read, most of your early questions will be answered there. The 
  guys here are all friendly, and very helpful, and we all like thinking about 
  how to solve problems so don't be shy about asking.
  I think one of the first things you need to decide is "what you want your 
  sub to do". Form follows function.
  That more than any thing else will determine what the design will be. 
  There are as many designs as there are guys doing it. 
  There are some basic skills to learn, like welding, electrical, 
  hydraulics, air, machining, etc. but you don't need to be an expert in any of 
  them, just a basic understanding. Most of the stuff we use is "off the shelf" 
  with a little modification. The K boat plans are a little old, and all the 
  guys have modified them to fit their needs, with the availability of new 
  products and tools to make the job of building a little easier. More than any 
  thing else, it's been a learning experience. You can probably expect to spend 
  a minimum of $20K for one, and the sky's the limit if you want extras. That 
  price is with you doing all the work. Add on hiring professionals, and it can 
  get pretty expensive. I know one guy who hired out most of it, and he's near 
  to $70K for just a basic K boat.  
  It's an expensive hobby and not much chance at making money on it without 
  being ABS certified. That cert alone can cost $150K. It all depends on what 
  you want to do with it, and how much you're willing to do your self. I'm not 
  trying to talk you out of it, because it's the most fun I've ever had, but 
  many guys get started and don't finish. Let's face it, It's a complicated 
  little machine, and not really very useful. 
  Perseverance is probably at the top of the list of things you'll 
  need. That, and lots of money. But let me repeat, it's a LOT of fun. 
  Anyway, welcome aboard, and do the homework. Frank 
  D.