----- Original Message ----- 
  
  
  Sent: Monday, January 24, 2005 12:43 
  AM
  Subject: Re: [PSUBS-MAILIST] Wetsub 
  carrier water transport systems
  
  Dear Vance,
   
  Your ideas on pontoon/pod combinations certainly 
  have merit and I will consider them as the modification and refurbishment of 
  my wetsub project ongoes.
  I have purchased and plan to install a single 
  74lb thrust minnkota electric motor. 
  Your suggestion is excellent regarding putting in 
  a forced vent system to rid hydrogen from the battery pod while I am charging, 
  I plan to do that.
  You spoke of sea water creating "green gas" from 
  covering the batteries. I take it this is chlorine gas correct? I know 
  hydrogen is highly explosive, but is chlorine gas
  explosive as well? 
   
   
  What I need suggestions on now is how to rig the 
  battery pod so I can recharge the batteries without removing the large end 
  cap
  and disturbing the O ring. I imagine it would be 
  having some kind of waterproof cap that unscrews from a short tube coming out 
  of the battery pod,
  wherein I could access the wires to the batteries 
  and hook them to the charger. Any suggestions on how to best accomplish this 
  would be greatly appreciated.
  Your warning about trash getting between the o 
  ring and its bearing surface is one I will remember. I see from your 
  experience how important it
  is. 
   
  I know how to hook up my scuba regulator to 
  equalize the battery pod and motor housing which will equalize together, but 
  what I have been reading
  about and want to install is a leak detector 
  which will automatically detect any pod leaks and somehow warn me with a guage 
  or warning light and will
  automatically vent air into the pod that will 
  force any water out thru the crack it came in or at least only allow a small 
  amount of water to remain inside 
  that will not endanger the batteries until I 
  could surface and get the pod out of the water. In order to stop any water 
  entering a crack on the pod the air 
  pressure inside the pod would have to equal 
  or exceed the outside water pressure and I need a leak sensor that would 
  somehow tell my regulator when to
  force air into the pod and when to shut off. 
  
   
  I have read and seen a drawing of a battery pod 
  with a open tube on the bottom of it (similiar to a upside down glass 
  underwater) 
  and the pod stays dry by the air pressure inside it always being greater than the 
  outside water pressure. Then as the water pressure increases on diving, the 
  water tries to go up further into
  the tube under the pod, and as it does this it 
  contacts and completes the circuit between two wires which goes to a 
  device (what device? here is where I lose it) and this 
device
  then somehow instructs how much air should be 
  vented into the pod and when the air pressure blows the water down beyond the 
  exposed sensor wires the device then instructs the 
  air to shut off until the water touches the 
  wires again as you go deeper and water pressure increases beyond what your pod 
  air pressure is again. Any advice or links or sites you or
  anyone else knows of that has this kind of 
  information that you could send me would be appreciated as 
  well.
   
  
  I had previously tried to post photos here but 
  when you include photos in this system it apparently not only does not allow 
  your photos to go thru but also blocks your text as well. Twice 
  before
  I tried and neither the photos nor the e mail 
  text appeared in my e mail as my text e mails normally come to me in my inbox 
  when I send them out to the psubs mailist.
   
  Bye the way Vance, what does "LRP" that you 
  referred to in Hawaii mean and what did they do? The only thing I know about 
  that term is "Long Range Patrol".
   
  Kindest Regards,
  Bill Akins.
   
   
   
   
   
  
Bill, 
I think you're making too much of the various 
  complications. You're going to build pontoons, and battery pods, and a 
  compensation system anyway. It just seems like a reasonable alternative to 
  build them as a unit. If not, have a look at the LRPs they used so 
  successfully in Hawaii. If you're dealing with surface chop, then submerging 
  the pontoons on their own ballast system would let you garage the wet sub 
  without banging it up. 
I don't know which design you are using, but it 
  doesn't take much to stick three or four batteries in a tube for 50 to 75 psi 
  service. If you are going to use one, and that is certainly reasonable, then 
  put it inside and sit on it, or do like Perry and shove the whole thing aft 
  and get it completely out of the way. One nifty solution was to combine all 
  this. We mounted a 3 hp thruster on the back plate of the battery pod, sort of 
  like a DPV on steroids, and built it into the stern with just the prop 
  sticking out of a faired section and the rudder and nozzle mounted to that. It 
  worked (and still works) fine. 
What kind of motors? The big Minn-Kotas 
  give you a lot of push, and they are cheap. A couple of those ought to get you 
  around pretty well. If you want a hot rod, try four. They put 4 of the 3/4 hp 
  permanent magnet thrusters on the back of the Lotus wet sub, and it ran great. 
  Batteries were 4 X 6volt 220 amp Trojans in an oil filled box with a couple of 
  wraps of tygon tubing for compensation. Cost about 500 bucks start to finish 
  and never caused a problem. 
However, I still prefer the dry pods. Put 
  a forced vent system on it, so that you can charge without disturbing the 
  seals, and you'll be a much happier camper. I once took a ride in the PC-9 
  with a leaky pod. The fellow who was piloting on that dive was new, and had 
  failed to switch the leak detectors on--didn't realize it until we were on the 
  bottom. We got home without dropping the emergency weight, but it was a near 
  thing, and cost us fifteen out of twenty-four batteries on that side. Sea 
  water and batteries make green gas, and will turn the whole thing into a 
  gigantic bazooka, so keep that in mind. It made me very cautious about my 
  o-rings, I can tell you that. A piece of paper match across the seating 
  surface caused the leak--a very small piece, I might add. It doesn't take 
  much. 
Vance